If you have not ordered your shifter you will not have the correct parts required to shift the gears. There are two options; a twist shifter and a "Rapid Fire" trigger shifter. The trigger shifter is like three times the price of the twist shifter, but it's what I used because that's how the original shifter system worked and I liked it very much. It's up to you you. Both types work well as designed. Anyway, the required cable connectors, come with the shifter, not the Nexus gear hub. Once you are at the point of making the cable connections is where the instructions become a little frustrating. Again, the internet confirmed the frustration with this part of the installation. In short, with the shifter in 4th gear position, there are two small yellow lines at the hub that will line up with each other. Once you have that relationship correct, the bike is ready to ride. The problem, is that they don't really tell you how rotate the gear hub part that the connector fits into. It's under a clockwise tension and trying to rotate it to the required position to install the cable end and set the adjustment length is a b---h. Understand that the hub parts appear to be a plastic type material so it possible to damage those parts if you are not careful. In the end, after a number of hours of four letter words, I finally broke down a machined my own tool that makes this job easy and painless. It basically looks like a small spanner wrench that picks up the small hole in the rotating part of the hub near the cable end.
Once you finished all of the above, you should be ready to ride assuming you have made any other changes needed for this conversion. If your shifter cable is correctly adjusted, shifting is smooth and fast. I did notice for a number of miles that the hub would seem to "skip" a gear every now and then but this is normal until the unit "beds" in. Now, after a hundred miles or so, it shifts like butter. It trouble free, quite and looks great.
Three other things worth noting are; the shifter functions in the opposite manner than the od derailleur shifter did. Where before I would "pull" the top trigger to shift up, the new hub shifts down. Not a big deal, but after many years of shifting with the old system, it takes a few miles to get used to that. Plus, and this is the feature I really love, you can shift to any gear, up or down, with the bike at a dead stop and no spinning of the pedals. I can't tell how may times I would get caught at a light or need to stop short and be in high gear. What a pain.
And lastly, when the hub is in 5th gear, it's direct drive, which means it's most efficient and no wear is being done to the internal gears. As such, I selected a crank gear that allows me to be in 5th gear at my most comfortable cruising speed and proper cadence of about 85 RPM. Just food for thought.
In the end, this project ended up costing a little over $400, which is more than I had counted on, but I turned out exactly like I wanted. Hope this helps for anyone thinking of making this change.
Ward C
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This hub is quiet (no ratcheting) and shifts very cleanly. It's actually kind of spooky how well it works. I've bought 3 so far and am very pleased with the performance.
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